Aluroller EVO: 3-in-1 technology for Thermal Break Assembly

Superior 3-in-1 technology for Thermal Break Assembly of aluminium profiles

  • Superior 3-in-1 technology for knurling, strip inserting and rolling (crimping)
  • 1 machine for 3 operations, requiring only 2 operators
  • Unique rolling (crimping) process to ensure straight profiles
  • Fastest set-up times in the market

Perfect quality of your end product
Aluro has used the most innovative technology to ensure that the profiles which you isolate and assemble with the Aluroller EVO, are of exceptional quality.

Bananas are not an option
Each alu half-scale is supported over its entire length during the entire rolling/crimping process. The result is a straight profile without any distortions, starting with the very 1st profile. Moreover, there is no need for any backbending correction system. No bananas!

No more waste
The Aluroller EVO ensures that every assembled profile is straight, starting with the very 1st profile. The result is that your waste can be reduced to 0, and customer complaints re: quality will drop dramatically.

Fastest set-up times in the market
The user interface and machine set-up allow for extremely fast set-up times, improving flexibility, efficiency and profitability.

Work in progress as customers demand it
The fast set-up times and extremely high efficiency allow for fast production times and easy switch-over between batches. You can quickly shift from one profile type to the next.

Superior QUALITY of your isolated and assembled aluminium profiles
Each half of the profile is clamped in separately, over its entire length. The profiles remain clamped in during the entire process. As a result, every single profile that is assembled with the Aluroller EVO will be poor of any internal tensions. A straight profile, as from the very 1st profile.

Increased EFFICIENCY of your organization
The 3-in-1 technology of the Aluroller EVO allows for less internal logistic handling, less damage, less costs and less personnel. Moreover, the user interface and machine set-up allow for extremely fast set-up. All sorts of profiles can be assembled: extremely long (up to 7500mm*) and wide (up to 500mm) profiles, cascade profiles, asymmetric profiles or complex profiles. Large isolation strips are easily inserted, without being blocked.

Implement LEAN MANUFACTURING
The Aluroller EVO will allow you to optimize your production process by eliminating all tasks that do not create additional value. Level scheduling, quick changeover processes and standard processes regardless the profile type will enable a continuous flow in your production.

Better PROFITABILITY for your business as a whole
Since every assembled profile is straight, your waste is reduced to 0, significantly impacting the profitability of your business. Traditional isolation strips as well as foam strips can easily be inserted in 1 single process. The end result meets the highest European quality standards, which allow you to set premium pricing. Costs can be saved on floor space, internal logistics and personnel. Less tooling is required and maintenance is limited during an extremely long lifecycle. With the lowest cost per meter in the market, ROI is less than 1 year.

Greater FLEXIBILITY to meet your customers’ requirements
The nature of the supply chain has undergone significant changes in the past years. Series sizes have decreased, and we need to be able to react quickly to sudden changes in demand and supply. Thanks to the fast set-up times that can be achieved with our user-friendly user interface and machine set-up, you can easily switch between different profile types, without impacting the output of your production process.

Better ECOLOGICAL footprint
We all long for a greener planet, not in the least the end consumer. At ALURO, we have invested to ensure that our technology meets the latest ecologic standards that decrease your ecological  footprint. Not only do you produce less waste with the Aluroller EVO, you will also be using less energy since you will be using only 1 machine instead of several machines. Moreover, we have used technology in our Aluroller EVO that re-uses energy thanks to advanced steering techniques.

Ready for the profile designs and strip technology of the FUTURE
Think ahead, and anticipate the newest profile types that the market is already developing today.We have worked closely with both profile designers and producers and with the suppliers of isolation technologies. The Aluroller EVO allows you to assemble the most innovative and complex profile types, also with varying isolation types, such as foam or open and closed cell structures. Complex profiles, extremely long profiles or even cascade profiles can be assembled without problems, and will result in a straight profile. Every single time. Starting with the very first one.

Best-in-Class SERVICE by a partner who sets the same high standards as you do
ALURO has been servicing customers in over 25 countries all over the world. For over 25 years. And we will continue to do so. At ALURO, the customer always comes first. Together, we will ensure that you get the most out of your machine, at a minimal cost. Our multilingual service team will assist you remotely when possible, at your premises if needed. Our technology allows for remote diagnostics, which will improve the service. And decrease your costs.

The best ERGONOMIC operational methods for your machine operators
To ensure that your operators can operate your machines during long shifts, we have made every possible ergonomic improvement to the ALUROLLER EVO. The Lift-Assist, for example, will position  the upper profile half for your operator. So they won’t need to bend or force their back. 

Standard design Robust industrial design X
  Operator console with touchscreen X
  Intuitive graphic controls X
     
Technical details Dimensions (mm) L=11133; W=2500; H=3011 
  Weight +/- 16 tonnes
  Electrical power requirements AC 25 kW/ 3phase + PE
  Air supply

½  (min. 6 bar) max. 0,25 m³/min 

  Traverse rate 120 m/min
  Diameter rolling discs Standard 140 mm 
  Pressure on discs From 0 to max 8000 N
 

Proportional Pressure Control 
On discs and knurling wheels

X
  Max profile length

24ft or 7320mm

(max 7500mm depending on geometry) 
     

 

Aluroller EVO
Aluroller EVO bedieningspaneel

Do you need personal advice?

Contact our Sales or Service Team

Our location

Lerrekensstraat 32 B
2220 Heist-op-den-Berg
BELGIUM

(+ 32) 15 24 66 60
info@aluro.com

SEE THE ALUROLLER EVO IN ACTION

3 operations are carried out with just 1 machine

Knurling, strip insertion and rolling (or crimping): the Aluroller EVO carries out 3 operations.  With just 1 machine, and only 2 operators.

IMPLEMENT LEAN MANUFACTURING

3 operations are carried out with just 1 machine

The fast set-up times and extreme high efficiency allow for fast production times and easy switch-over between batches. You can quickly shift from one profile type to the next.

Discover the benefits of the Aluroller EVO

  • ALUROEcology
  • ALUROEfficiency
  • ALUROErgonomics
  • ALUROFlexibility
  • ALUROFuture proof
  • ALUROLean manufacturing
  • ALUROProfitability
  • ALUROQuality
  • ALUROService

You are not the first company to purchase the Aluroller EVO

Discover which companies have preceded you

  • Metal Technology Ltd.
    Antrim, Northern Ireland
    Metal Technology Ltd.

    For over 30 years, Metal Technology Ltd is one of the UK and Ireland's leading architectural aluminium systems companies.  Since its inception in December 1985, Metal Technology is now one of the UK and Ireland's leading designers and suppliers of bespoke architectural aluminium window, door and curtain wall systems.  Annual installations exceed 90 million pounds and the company operates daily dispatches to the UK and Ireland from its three acre manufacturing and distribution headquarters in Northern Ireland.

    While Metal Technology has always focused on innovative designs, it has never lost sight of its capabilities in the production department.  The company's success has been built upon a core focus and investment in support, product development and reducing the environmental impact.  It is probably due to that company philosophy that Metal Technology crossed the path of Aluro. 

  • Bouvet SA
    Angers, France
    Bouvet SA

    For three generations already, Bouvet SA is a family-owned and –run corporation which has grown from a one man business into a large corporation with close to 1.000 employees and to € 150 mio turnover.  Bouvet purchased its first Aluroller in 2007, and its first Aluroller EVO was installed just a few months ago.

    One of the company’s corporate values is to never cease to innovate.  Since the 1970’s already, the company started experimenting with the combination of different raw materials to produce end products.  Today, this has resulted in a separate business unit: subdivision MINCO focuses exclusively on the production of window profiles, which are a combination of aluminium and wood.  Bouvet itself has also extended its activities and is now a full extruder, thereby allowing even more innovation.

    In the first years of this millennium, Bouvet started to explore the possibilities of Thermal Break for aluminium profiles, and that’s how they came across Aluro.